LJ10 Service Manual

CONTENTS

Engine performance curves.....................................................................pg-3

Vehicle performance curves....................................................................pg-4

Main Specifications.................................................................................pg-5

Detailed specifications.............................................................................pg-6

Special tools............................................................................................pg-9

Tightening torque....................................................................................pg-10

Chapter 2. Removal and installation of engine and Transmission 

General description..................................................................................pg-12

Removal and installation of engine assembly..............................................pg-12

Removal and installation of transmission gearbox.......................................pg-13

Points to be noticed when servicing...........................................................pg-14

Service data.............................................................................................pg-15

Chapter 3. Transfer gears

General description...................................................................................pg-16

Specifications of transfer gearbox..............................................................pg-16

Operation of transfer gearbox....................................................................pg-17

Removal and installation of transfer gearbox...............................................pg-17

Disassembly of transfer gearbox.................................................................pg-18

Points to be noted when reassembling.........................................................pg-20

Inspection and adjustment...........................................................................pg-22

Chapter 4. Differential Gearbox

General description.....................................................................................pg-24 

Disassembly procedure...............................................................................pg-24 

Inspection  and servicing..............................................................................pg-25

Chapter 5. Front wheel drive system

General description.....................................................................................pg-28 

Disassembly procedure...............................................................................pg-28

Inspection and adjustment...........................................................................pg-29

Chapter 5. Steering system

General description.....................................................................................pg-32 

Inspection  and servicing..............................................................................pg-33

Front wheel alignment..................................................................................pg-34

Wiring diagram............................................................................................pg-35